TuffTrak panels are designed for easy handling with a HIAB, allowing around 25 panels to be installed in just 1-2 hours. With efficient weight distribution, the panels provide reliable performance, even on soft or muddy ground.

    Our panels are available for dry hire, or if you prefer, our experienced team can manage the entire installation from start to finish. If you're unsure about the best solution for your site, we offer free site surveys to assess your needs and recommend the most suitable products.

    To complete your access solution, we offer a wide range of aluminium and plastic roadway products, along with essential accessories like slide protection barriers, safe kerb ramps, pedestrian gangways, and more, ensuring a fully customizable, seamless setup tailored to your requirements.

Type TuffTrak
Material Compression moulded 100% recycled HD polyethylene, 100% recyclable
Dimensions (W x D x H) 3000mm x 2500mm x 400mm
Thickness 40mm
Panel Weight 295kg
Load Bearing Suitable for most load applications, subject to panel configuration and ground conditions
Connection Quick fit bolts and connecting plates

FAQs

What is the load capacity of TuffTrak mats?

TuffTrak comfortably supports loads of up to 60 tonnes, with vehicles up to 100 tonnes permissible for short-term access on dry ground when used with caution.


Can TuffTrak be used for both vehicles and pedestrians?

Yes, the dual traction surface caters to both vehicles and pedestrians, making it versatile for outdoor events and industrial projects.


What makes TuffTrak eco-friendly?

TuffTrak is made from 100% recyclable HDPE and is chemically inert, making it safe for environmentally sensitive sites, and powerline projects.


How does the chevron surface improve grip?

The chevron pattern maximises forward traction, reduces sideways slippage, and dispels mud to keep the surface secure and clean.


Is TuffTrak lightweight compared to other mats?

Yes, TuffTrak is lighter than most comparable panels, reducing transport costs and allowing easier handling.


Can TuffTrak be used in high-risk areas?

Absolutely. TuffTrak is non-conductive and resistant to theft, making it suitable for powerline installations and remote locations.


What are the dimensions of a TuffTrak mat?

Each mat measures 3m x 2.5m x 40mm, weighing approximately 290kg.


What industries commonly use TuffTrak?

TuffTrak is popular in construction, civil engineering, mining, utilities, and outdoor events.


Our Process

Step 1

Consultation & Survey

Chat with our friendly team to run through your project and requirements. If you're unsure which products suit your needs, we offer a free site survey to recommend the best solution.

Step 2

Quotation & Planning

Your quotation includes all the details and paperwork you and your team need for the hire, all in one place. Clear, detailed, and hassle-free.

Step 3

Delivery & Installation

We’ll organise delivery or collection at a time that suits you. If you’ve chosen serviced hire, our experienced team will take care of the installation.

Step 4

Support & Retrieval

We’re with you every step of the way. If you need anything during the hire, we’re here to help. When your project is finished, we’ll arrange the retrieval smoothly and hassle-free.

Step 1

Consultation & Survey

Chat with our friendly team to run through your project and requirements. If you're unsure which products suit your needs, we offer a free site survey to recommend the best solution.

Step 2

Quotation & Planning

Your quotation includes all the details and paperwork you and your team need for the hire, all in one place. Clear, detailed, and hassle-free.

Step 3

Delivery & Installation

We’ll organise delivery or collection at a time that suits you. If you’ve chosen serviced hire, our experienced team will take care of the installation.

Step 4

Support & Retrieval

We’re with you every step of the way. If you need anything during the hire, we’re here to help. When your project is finished, we’ll arrange the retrieval smoothly and hassle-free.

Services

Free Site Survey

Our free site survey removes the guesswork from planning. A field engineer will assess access routes, ground conditions, and installation needs to design the ideal solution for your site. Powered by our cutting-edge app, SitePlotter, we turn satellite imagery into real-time, true-to-scale site plans, bringing clarity to all stakeholders. For urgent projects, we offer remote surveys via phone or email for short turnaround times.

Request A Site Survey
Free Site Survey
Services

Serviced Hire

From your initial enquiry and free site survey, our team handles every detail, including planning, delivery, and expert installation of your panels. During the hire, we provide maintenance, re-sites, and part collections as needed, with ongoing support and regular checks. You can trust us to manage everything while maintaining the highest health and safety standards. When the hire ends, we’ll coordinate a convenient collection time with flexible options to suit your schedule.

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Serviced Hire
Services

Self-Install

Take the driver’s seat with our dry hire option, giving you the flexibility to save on costs by offloading and installing our lightweight equipment yourself. Once the job’s done, you can either return the equipment or our logistics team can arrange a hassle-free collection. Plus, you’ll always have the support of our friendly team whenever you need it.

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Self-Install
Services

Major Projects

For major projects, we offer a dedicated project coordinator to handle adjustments, relocations, and other challenges that naturally arise in large-scale developments. With extensive experience in handling large-scale developments, we’ve successfully supported numerous projects, including the HS2 high-speed rail line, where we managed bridge lifts and complex track access in tight timeframes and challenging locations.

Request A Site Survey
Major Projects

Related Products

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MaxiTrack

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MaxiTrack® is a hand-portable medium-duty trackway that provides support for heavy loads while protecting the surface beneath.Manufactured from high-tech Zetralene™ plastic, these 40kg mats are strong enough to handle vehicles up to 130 tonnes, yet light enough for two workers to install by hand without specialist equipment.With overlapping lipped connectors and flanged joints, MaxiTrack provides superior stability, suppresses mud seepage, and accommodates heat expansion across large areas.The innovative SmartGrip™ tread delivers exceptional traction in all directions, making it suitable for a wide variety of vehicles, including military, rubber-tracked, and tyred equipment.

Dura-Base

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TerraRoad

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TerraRoad is a lightweight, heavy-duty mat designed for trackways and workpads, capable of handling heavy loads like vehicles and machinery up to 600 psi.The 75mm thick panels feature a "T-peg" system, camlock connectors, and 5 fixing points for quick setup and flexible placement around structures.The honeycomb underside distributes weight evenly, preventing dirt build-up, while the non-slip surface offers traction. TerraRoad’s light panels are highly visible, absorb less heat, and can be connected using locking straps for wider roads or work platforms.