Type TuffTrak
Material Compression moulded 100% recycled HD polyethylene, 100% recyclable
Dimensions (W x D x H) 3000mm x 2500mm x 400mm
Thickness 40mm
Panel Weight 295kg
Load Bearing Suitable for most load applications, subject to panel configuration and ground conditions
Connection Quick fit bolts and connecting plates

    TuffTrak panels are designed for easy handling with a HIAB, allowing around 25 panels to be installed in just 1-2 hours. With efficient weight distribution, the panels provide reliable performance, even on soft or muddy ground.

    Our panels are available for dry hire, or if you prefer, our experienced team can manage the entire installation from start to finish. If you're unsure about the best solution for your site, we offer free site surveys to assess your needs and recommend the most suitable products.

    To complete your access solution, we offer a wide range of aluminium and plastic roadway products, along with essential accessories like slide protection barriers, safe kerb ramps, pedestrian gangways, and more, ensuring a fully customizable, seamless setup tailored to your requirements.

FAQs

What is the load capacity of TuffTrak mats?

TuffTrak comfortably supports loads of up to 60 tonnes, with vehicles up to 100 tonnes permissible for short-term access on dry ground when used with caution.


Can TuffTrak be used for both vehicles and pedestrians?

Yes, the dual traction surface caters to both vehicles and pedestrians, making it versatile for outdoor events and industrial projects.


What makes TuffTrak eco-friendly?

TuffTrak is made from 100% recyclable HDPE and is chemically inert, making it safe for environmentally sensitive sites, and powerline projects.


How does the chevron surface improve grip?

The chevron pattern maximises forward traction, reduces sideways slippage, and dispels mud to keep the surface secure and clean.


Is TuffTrak lightweight compared to other mats?

Yes, TuffTrak is lighter than most comparable panels, reducing transport costs and allowing easier handling.


Can TuffTrak be used in high-risk areas?

Absolutely. TuffTrak is non-conductive and resistant to theft, making it suitable for powerline installations and remote locations.


What are the dimensions of a TuffTrak mat?

Each mat measures 3m x 2.5m x 40mm, weighing approximately 290kg.


What industries commonly use TuffTrak?

TuffTrak is popular in construction, civil engineering, mining, utilities, and outdoor events.


Related Products

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Available in 3m and 4m widths, our trackway panels are engineered to support the heaviest vehicles and plant machinery. Their exceptional toughness make them the go-to choice for safe temporary access across demanding terrains.Each panel has dual-sided surfaces including a corrugated underside for a strong traction on slopes, and a smoother cross-serrated top for pedestrian access.The flush, trip-free design, with concealed bolts and overlapping edges creates a safe foundation for both vehicles and pedestrians, even in busy, high-traffic areas.Made from 100% recyclable aluminium, these panels deliver up to 80% carbon savings compared to plastic alternatives.

MaxiTrack

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MaxiTrack® is a hand-portable medium-duty trackway that provides support for heavy loads while protecting the surface beneath.Manufactured from high-tech Zetralene™ plastic, these 40kg mats are strong enough to handle vehicles up to 130 tonnes, yet light enough for two workers to install by hand without specialist equipment.With overlapping lipped connectors and flanged joints, MaxiTrack provides superior stability, suppresses mud seepage, and accommodates heat expansion across large areas.The innovative SmartGrip™ tread delivers exceptional traction in all directions, making it suitable for a wide variety of vehicles, including military, rubber-tracked, and tyred equipment.

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TerraRoad

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TerraRoad is a lightweight, heavy-duty mat designed for trackways and workpads, capable of handling heavy loads like vehicles and machinery up to 600 psi.The 75mm thick panels feature a "T-peg" system, camlock connectors, and 5 fixing points for quick setup and flexible placement around structures.The honeycomb underside distributes weight evenly, preventing dirt build-up, while the non-slip surface offers traction. TerraRoad’s light panels are highly visible, absorb less heat, and can be connected using locking straps for wider roads or work platforms.