TerraRoad panels come in 3.05m x 2.24m sheets, allowing up to 50 linear metres to be installed in 1-2 hours by two people. With a 6m² usable area per panel and up to 600 psi load-bearing capacity (depending on ground conditions), TerraRoad is built for high-traffic, heavy-use sites.

    Our panels are available for dry hire, or you can choose to have our experienced team handle the installation from start to finish. If you're unsure about the best solution for your site, we offer free site surveys to assess your needs and recommend the most suitable products.

    To complete your access solution, we offer a wide range of aluminium and plastic roadway products, along with essential accessories like slide protection barriers, safe kerb ramps, pedestrian gangways, and more, ensuring a fully customisable, seamless setup tailored to your requirements.

Type
TerraRoad Heavy Duty Mat
Material
BA50-100 high molecular weight high density polyethylene copolymer. This product has superior stress crack resistance, high impact strength and good rigidity
Dimensions (W x H x D)
3050mm x 2240mm x 75 (+/- 10mm)
Usable area 3000mm x 2000m
Square Metre (usable)
6mtr sq
Weight
206kg per panel
Load Bearing Capacity
75 tonne point load
1000 tonne gross train weight
*dependent on ground conditions
Temperature Range
-5°C to +70°C
Fire Rating
UL 94 HB
UV Stability
20 years guarantee against UV degradation
Colour
Grey top / black core
Installation Time
50 linear metres in 1-2 hours per crew

FAQs

What materials are TerraRoad panels made from?

TerraRoad is manufactured from high-density polyethylene copolymer, for superior durability and stress resistance.


What is the load-bearing capacity of TerraRoad?

Each panel supports up to a 75-tonne point load and a 1,000-tonne gross train weight.


How does the camlock system work?

The built-in camlocks securely connect panels, creating a seamless, stable surface while allowing up to 20mm of expansion per panel.


Can TerraRoad panels handle heavy machinery?

Yes, TerraRoad is specifically designed to provide secure access for heavy plant, machinery, and vehicles.


Why is TerraRoad ideal for remote locations?

The lightweight panels are easier to transport, and their durable design reduces theft risk, making them perfect for remote or high-risk sites.


What industries commonly use TerraRoad?

TerraRoad is popular in electricity transmission, renewable energy, and construction for its strength, stability, and portability.


How does TerraRoad prevent mud seepage?

The overlap construction and seamless camlock connections block mud from seeping between panels, keeping the surface clean and safe.


Can TerraRoad panels be used on uneven ground?

Yes, the conical recesses on the underside act as natural stabilisers, reinforcing their stability even on uneven surfaces.


How large are TerraRoad panels?

Each panel measures 3,050mm x 2,240mm with a usable area of 3,000mm x 2,000mm.


How easy is it to transport TerraRoad?

TerraRoad’s lightweight design allows more panels to be transported per vehicle, improving efficiency and reducing transport costs.


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TerraRoad

TerraRoad | Installation

The panels are connected using an overlap design with built-in cam locks, ensuring a seamless connection at both the front and rear. This prevents mud from seeping between the panels. TerraRoad® is lightweight, making it easy to transport to site, and can be used in areas with a high risk of theft. It’s perfect for electricity transmission projects and remote locations.

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Our Process

Step 1

Consultation & Survey

Chat with our friendly team to run through your project and requirements. If you're unsure which products suit your needs, we offer a free site survey to recommend the best solution.

Step 2

Quotation & Planning

Your quotation includes all the details and paperwork you and your team need for the hire, all in one place. Clear, detailed, and hassle-free.

Step 3

Delivery & Installation

We’ll organise delivery or collection at a time that suits you. If you’ve chosen serviced hire, our experienced team will take care of the installation.

Step 4

Support & Retrieval

We’re with you every step of the way. If you need anything during the hire, we’re here to help. When your project is finished, we’ll arrange the retrieval smoothly and hassle-free.

Step 1

Consultation & Survey

Chat with our friendly team to run through your project and requirements. If you're unsure which products suit your needs, we offer a free site survey to recommend the best solution.

Step 2

Quotation & Planning

Your quotation includes all the details and paperwork you and your team need for the hire, all in one place. Clear, detailed, and hassle-free.

Step 3

Delivery & Installation

We’ll organise delivery or collection at a time that suits you. If you’ve chosen serviced hire, our experienced team will take care of the installation.

Step 4

Support & Retrieval

We’re with you every step of the way. If you need anything during the hire, we’re here to help. When your project is finished, we’ll arrange the retrieval smoothly and hassle-free.

Services

Free Site Survey

Our free site survey removes the guesswork from planning. A field engineer will assess access routes, ground conditions, and installation needs to design the ideal solution for your site. Powered by our cutting-edge app, SitePlotter, we turn satellite imagery into real-time, true-to-scale site plans, bringing clarity to all stakeholders. For urgent projects, we offer remote surveys via phone or email for short turnaround times.

Request A Site Survey
Free Site Survey
Services

Serviced Hire

From your initial enquiry and free site survey, our team handles every detail, including planning, delivery, and expert installation of your panels. During the hire, we provide maintenance, re-sites, and part collections as needed, with ongoing support and regular checks. You can trust us to manage everything while maintaining the highest health and safety standards. When the hire ends, we’ll coordinate a convenient collection time with flexible options to suit your schedule.

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Serviced Hire
Services

Self-Install

Take the driver’s seat with our dry hire option, giving you the flexibility to save on costs by offloading and installing our lightweight equipment yourself. Once the job’s done, you can either return the equipment or our logistics team can arrange a hassle-free collection. Plus, you’ll always have the support of our friendly team whenever you need it.

Learn More
Self-Install
Services

Major Projects

For major projects, we offer a dedicated project coordinator to handle adjustments, relocations, and other challenges that naturally arise in large-scale developments. With extensive experience in handling large-scale developments, we’ve successfully supported numerous projects, including the HS2 high-speed rail line, where we managed bridge lifts and complex track access in tight timeframes and challenging locations.

Request A Site Survey
Major Projects

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